This project is the last one I bought fabric for in the summer. I wanted a new pair of jeans but I am not a fan of traditional blue denim, so when I saw some dark yellow denim in Barry’s Fabric Warehouse I got a couple of metres despite not having a pattern lined up. I say it’s dark yellow, but I think that’s actually the wrong side of the fabric. The other side is a classic jeans blue. The wrong side was originally off-white but has been overprinted with the yellow colour. I am using the yellow side regardless of whether it’s the ‘right’ one.

I’ve made lots of pairs of jeans over the years from various Burda patterns. They have all been good enough to get worn but the fit isn’t quite right: I get lots of folds under the seat no matter what I do. Rather than go through yet another round of tweaking I decided to give the Bootstrap Vado skinny jeans pattern a try. This is a custom PDF pattern that’s generated to match your personal measurements. It comes from the Bootstrap Patterns website, which supplies custom PDF patterns from a range of designers. Vado Designs has a few others besides the skinny jeans; in particular there’s a bootcut jeans pattern that quite a few other sewing bloggers have written about. All the reviews I’ve read have been positive which is a good start.
I haven’t finished sewing the pattern yet, but I’m about halfway so I thought I’d blog about my impressions of using the custom pattern before I get mired down in the details of fit.
The pattern is very customisable. We aren’t just talking hips, waist and inside leg: there’s the rise, the knee, thigh, and ankle sizes to enter. You can also select your desired paper size and file format, choose whether to add seam allowances (for a small extra cost) and even select the degree of stretch of your intended fabric.
I don’t think the process of taking and entering measurements is particularly easy. I found it helped a lot that I already had a pair of ‘almost right’ jeans that I could use to sanity check things like the desired rise and waistband measurement.
I really like that the pattern comes with non-overlapping pieces so no tracing is required. I got my pattern printed at a reprographics shop on A0. Annoyingly I’m tall enough that the pattern overflowed onto a second sheet by a few inches, but it was wonderful to just cut out a pattern without needing to trace it in order to add length or make any adjustments for once…although we’ll see how well it fits when it’s done.
One curious thing I’ve noticed about my final pattern is that there is absolutely no shaping in the back yoke seam. I’ve long suspected I have a flatter backside than average so this may just be the effect of the customisation, but it will be interesting to see how it fits. I’m not making a toile to check because it would need to be done in the same or very similar fabric to be useful.

The fabric length estimate is no help at all. This isn’t a surprise for a completely custom pattern and it does warn you of that. Having said that, I looked at it, decided it was a massive overestimate and then struggled to fit my pattern into two metres of fabric which is normally plenty for jeans for me. The problem is the waistband piece. The waistband is one long piece and the grain runs around the waist. My waistband piece is rather curved so it took up a huge amount of space as there weren’t many other pieces I could lay alongside it to fit into the curve. My Burda patterns have the waistband in several pieces which are cut on the cross grain. I think I prefer that even though it means more seams.
The pattern comes with fairly detailed instructions (at least by Burda standards) but if I didn’t already know how to sew jeans they would not be sufficient. In places what’s shown in the photos doesn’t match the text, and they miss some fairly important information. In particular they don’t give any direction as to which side to sew asymmetric details like the ticket pocket and the flat felling on the centre back seam. Having said that, I’ve learnt a few things from this pattern. The method given for the fly is clever and different to any I’ve tried before, so I am intending to give it a go. The instructions also have a very slick technique for the front pockets which gives a nice clean finish.

So far I’ve constructed the back, the front pockets, and am about to tackle the fly. Watch this space.